10 MINUTES ON SUSTAINABILITY WITH CARY SHERBURNE OF WHAT THEY THINK
Debbie McKeegan Talks Textiles Sustainability
Debbie McKeegan, textiles expert and CEO of Texintel, shares her thoughts on how digital technologies can help ameliorate the huge sustainability problem facing the textiles and apparel industry, suggesting that coming out of the pandemic, there may be unique opportunities to change operating practices.
Published on July 20, 2020
“The textiles industry is the world’s second largest polluter behind the petroleum industry. And making it more sustainable is closely linked with improving the supply chain. Digital technologies have an important role to play here. From a printing perspective, we are only at about 6.9% of all printed fabrics being printed digitally” - DEBBIE MCKEEGAN | TEXINTEL.
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Is the Textile Market Finally Recovering?
After a difficult few years, there are genuine reasons for optimism. Duncan was candid about the challenges: "The market for textiles has been very difficult over the last three years. I'm not going to hide the truth there. But the tide is turning.“
Sportswear held relatively firm throughout the downturn, and customised apparel is now showing renewed momentum. Duncan noted a significant rise in interest around direct-to-film (DTF) technology - while direct-to-fabric printing is also regaining traction.
A profound shift is currently reshaping the sector
Changing consumer expectations demand greater design diversity, faster turnaround times, and sustainable manufacturing practices.
To thrive, interior brands must adapt their supply chains, bringing production closer to the end consumer and moving away from bulk manufacturing.
Digital textile printing offers a definitive solution to these operational bottlenecks.
Digital transformation doesn't announce itself.
It accumulates - one innovation at a time - until an entire industry looks back and realises the ground has shifted beneath its feet. That's precisely where textiles stands today.
The conversations happening now about AI, automation, sustainability, and digital product passports are not theoretical. They are shaping decisions being made on factory floors and in boardrooms right now.
“By leveraging advanced digital textile printing, Marylene Madou has successfully merged traditional craftsmanship with cutting-edge technology. Her approach offers a blueprint for how independent designers can scale their brands globally while maintaining a minimal environmental footprint.”
What Is the Digital Product Passport?
At its core, a Digital Product Passport is a digital record attached to a physical product - typically accessed via a QR code, NFC chip, or barcode – that documents everything about that product across its entire lifecycle.
For a printed textile product, this means the DPP would capture data on the substrate, inks and dyes used, the printing process and technology, chemical compliance, environmental impact (including water and energy use), supply chain traceability, and end-of-life instructions.
From Helsinki's printing mill to Paris's Le Marais, discover how Marimekko is scaling a design-led brand with purpose, craft, and bold innovation.
But what makes Marimekko's story compelling is not just its aesthetic legacy?
The textile industry is undergoing a vital transformation. As the insights from Techtextil and Texprocess reveal, the path forward relies on a combination of sustainable hardware, intelligent chemistry, and seamless digital workflows.
From Zimmer's industrial-scale energy reductions and Stratasys's on-demand 3D embellishments, to Kornit's single-step technical printing and the unified digital ecosystems of NedGraphics and Optitex, the tools for change are here. To stay competitive, brands and manufacturers must adopt these innovations, moving away from fragmented, wasteful processes towards a truly connected, circular economy.
Friedmans stands as a testament to the power of combining traditional textile knowledge with forward-thinking innovation.
“Operating from their UK headquarters, Friedmans now serves a diverse array of sectors, including swimwear, dance, entertainment, sportswear, interior decor, prosthetics, and even pet apparel. With a strategic supply chain that reliably serves clients worldwide”
The apparel decoration industry is decisively moving away from isolated, analogue production tools toward connected digital manufacturing environments.
"Kornit’s unwavering commitment to transformative technology continues to disrupt the status quo. For business leaders and innovators ready to capture the future of apparel manufacturing, the path forward is clear”
The Urgent Need for Sustainability at Scale
The transformation at Coats provides a vital blueprint for the wider textile and apparel sector. True sustainability cannot be achieved in silos. As Dearing emphasised:
“Cross-industry collaboration is the engine of meaningful change. Brands, machinery suppliers, chemical providers, and fibre producers must act as an interconnected ecosystem”
Today’s customers demand superior product quality, real-time data visibility, and lightning-fast turnaround times.
For large-scale garment decorators, managing these expectations while balancing seasonal demand fluctuations - such as the massive surges seen during Black Friday - presents a monumental challenge.
"Relying on transactional vendor relationships and outdated legacy equipment is no longer sufficient to secure long-term stability and growth.”
Printing method is never a secondary detail. It shapes the entire life cycle of a product, from concept to customer. In today’s fashion industry, where margins are tighter and speed matters more than ever, technical knowledge has become a competitive advantage.
“The future of textile design belongs to professionals who can combine creativity with execution, aesthetics with practicality, and vision with production reality”.
Today’s consumers do not just want a printed t-shirt. They demand high-quality, sustainable, bespoke products delivered with the frictionless transparency of an Uber ride or an Amazon parcel.
“To capture premium margins in this crowded, accelerating marketplace, garment decorators must move beyond apparel and embrace a new frontier of end-to-end automation, hybrid technologies, and ethical production”.
Are we witnessing the reinvention of Merch driven by adaptive, digital technologies?
The commercial opportunity presented by printed, personalised merchandise is already a lucrative revenue stream; it is the core driver of growth in a multi-billion-pound industry. And the mandate for print businesses is clear: automate, adapt, and offer undeniable added value, or choose to gradually lose market share.
Powderless DTF is an important area of innovation. It deserves research, investment, and thoughtful development.
“But at its current stage, it often feels like the industry is attempting to commercialize the concept ahead of the underlying chemistry and system readiness”.
All Apparel Manufacturers face an Urgent Mandate: “Automate or be Left Behind”.
Industry leaders like Super Nova Sports and Ryozo International were struggling with severe pre-press bottlenecks and unsustainable fabric waste. By integrating AI Sublimation Software into their workflows, these forward-thinking businesses eliminated manual variable data entry, boosted fabric efficiency to over 80%, and reduced delivery times by more than half, establishing a highly profitable, agile, and environmentally responsible production model.
The Future of Manufacturing belongs to those who Embrace Connected Digital Ecosystems
“Whether you produce garments, car interiors, or home furnishings, the transition from creative concept to production-ready product often remains fragmented. Design teams work tirelessly to develop compelling materials, yet technical teams struggle to interpret these visions without losing data along the way.”
The European digital wallcovering marketplace is expanding at an impressive rate.
“For print professionals and interior designers, this transition presents a distinct set of challenges. Achieving flawless colour consistency, managing complex substrates, and meeting stringent environmental standards are no longer optional extras; they are fundamental requirements for commercial success.”
If you're looking to optimize your website for AI search, hang onto your cowboy hat. It's the Wild West out there. Former (and current) SEO companies see the handwriting on the wall as more search moves from traditional SEO to AEO (answer engine optimisation). Opportunists are popping out of the woodwork.
(There are good options out there, but vet them carefully.)
A swimsuit might start life as a sketch. By the time it reaches the shop floor, dozens of hands have touched it - designers, dye houses, printers, trim manufacturers, quality controllers. Each one interprets colour in their own way, under their own conditions, with their own tools. The result is often a product that looks nothing like the original vision.
A New Approach to Smart Fabric
“As you think about the characteristics of your wardrobe, integrated technology will increasingly become a deciding factor as to what you buy and wear, expanding the capabilities of apparel to meet needs perhaps you didn’t even know you had.”
The latest innovations offer compelling solutions to long-standing challenges: reducing setup times, eliminating minimum order quantities, and delivering exceptional print quality across diverse fabric types.
For many print businesses, the challenge is how quickly you can integrate these technologies to maintain competitive advantage in an ever-evolving ecosystem.
A New Lifecycle: Application and Degradation
“We can continue with the status quo of toxic permanence, or we can embrace the intelligence of nature. Technologies like GrowInk prove that we can have vibrant, functional colour without the lasting environmental cost.
By accepting that not everything needs to last forever, we might just build a future that does.”
For our community, the takeaway is clear.
Innovation does not happen in isolation. If you are serious about shaping the future of textile design and production, you need to be present where ideas, experience, and perspective converge. Engage in the conversations, build relationships beyond transactions, and invest in spaces that allow you to learn not just from technology, but from one another. That is where lasting progress is made.
The stark reality: the strategies that secured your market share yesterday may well render you invisible tomorrow.
The influx of Generative AI has created a dichotomy on the web: the Synthetic and the Human. As AI floods the internet with competent but commoditised content, the value of genuine human insight is skyrocketing.
The challenge now is not how to use AI to do more, but how to use your humanity to matter more
“Design can better our world by expanding empathy and education, to increase awareness – that’s why I am a GREEN GRAD” - Lydia Hill.
"After many years of feeling out of place, I have found like-minded people who share my passion for the planet. Amazing advice from industry professionals has given me the confidence and encouragement to pursue my goals and aim higher than before.”
The Greatest Opportunity for Commercial Reinvention seen in Decades
“As traditional supply chains fracture under new tariffs and rising input costs, the manufacturers who will thrive are those who transition from being passive producers of stock to agile partners in on-demand, digital ecosystems.”.
The Middle East and North Africa (MENA) region is currently undergoing a profound transformation.
Driven by ambitious government initiatives and a rapidly digitising economy, the print and signage sectors are finding themselves at the centre of a commercial renaissance.
The industry cannot afford to ignore the next generation. These graduates are not just seeking employment; they are offering solutions to the problems that established firms are scrambling to solve.
The GREENGRADS exhibition at the Surface Design Show is a testament to the power of education and the necessity of hope. By attending, you are not just viewing products; you are supporting a movement towards a cleaner, more ethical built environment.
Is your print business equipped for the future?
“The challenge for any print business operating in the textile ecosystem is to navigate this rapidly evolving landscape. Success is no longer just about print quality; it’s about agility, efficiency, sustainability, and the ability to offer personalised products at scale. The traditional, water-intensive, and wasteful methods of the past are being displaced by a powerful digital ecosystem”.
Image Credit: EFI REGGIANI
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TexIntel CEO talks Design + Digital Print in a Personalised World
TexIntel CEO Debbie McKeegan, talks Design and Digital Print in a Personalised World...at the Fespa Uk Textile Conference 2018
Talking Textiles, as an Award Winning Designer and Digital Print Expert, Debbie shares a unique insight through the advent of Digital Print, our Need for Speed, Design process, Automation, New Markets, and how you meet the Expectations of your Client....across multiple industries.