HOW DIGITAL TECHNOLOGIES AND DATA EMPOWER NEW BUSINESS MODELS AND GROWTH - A VISION OF THE FUTURE ACCELERATED BY THE PANDEMIC
Retail e-commerce sales in 2021, amounted to approximately $4.9 trillion U.S. dollars worldwide. This figure is forecast to grow by an incredible 50% over the next four years, reaching about $7.4 trillion dollars by 2025 (Statista). “Facilitating savings in a whole line of resources, from physical storage and production space to time and energy, micro-factories ultimately have the potential to significantly increase profitability for garment manufacturers, with the additional benefit of being easily scalable as production increases.” Mark Sollman - Mimaki
WRITTEN BY FESPA TEXTILE AMBASSADOR DEBBIE MCKEEGAN
Digital technologies and data are empowering industry 4.0 as it revolutionises the way companies manufacture and sell their products.
In this new entrepreneurial space artificial intelligence and real-time data are being utilised to harness and analyse consumer behaviour and ultimately control manufacturing. Data rich retailers and ecommerce brands can now fine-tune their stock holdings and marketing activities to increase sales and importantly to amplify consumer gratification.
Harnessing valuable data also enables the retailer to get a very close handle on sales, to control manufacturing output, fine-tune stock turn, therefore improving supply chain management and ultimately costs and profitability.
New business models with a strong digital structure have achieved, previously unheard-of rates of growth, widely showing year-on-year growth in double digit territory.
An example of this business model is Stitch Fix, an online personal styling service in the US and the UK, it uses recommendation algorithms and data science to personalize clothing items based on size, budget and style. This is smart styling and offers a new benchmark for the fashion industry.
Since it started in 2011 its had grown to a turnover of over $2billion and in its latest results for Q1 2022 it reported a net revenue of $581.2 million, an increase of 19% year over year with active clients of 4,180,000, an increase of 417,000 or 11% year over year. Stitch Fix uses data science through a custom-built, web-based styling application that provides recommendations to stylists from a broad selection of merchandise.
This story is not a surprise to the market, as the global fashion agenda has shifted significantly towards digital sales in this ever-developing environment, accelerated by the consumers' widespread adoption of online shopping and new buying behaviours post pandemic.
In fact, more than half of global retail growth is projected to come from online sales between 2020 and 2025, and around 10% of total digital sales are expected to be in the hands of the fashion industry during that period (Research & Markets).
Retail e-commerce sales in 2021, amounted to approximately $4.9 trillion U.S. dollars worldwide. This figure is forecast to grow by an incredible 50% over the next four years, reaching about $7.4 trillion dollars by 2025 (Statista).
Data is the new gold.
A successful digital business model must focus on data analysis, strong customer engagement, automation alongside digital manufacturing and increasingly - close proximity production and seamless, speedy fulfilment.
Consumer driven engagement strategies must promote sales by pushing new products, and updates to targeted audiences on desktop, mobile, and tablet, driving awareness and lead generation. But the golden rule is to predict your consumers buying behaviour by understanding their style and budget, not to over saturate your marketing with unwanted suggested purchases and noise.
Consumer buying behaviours can now be captured, analysed and navigated across a wide range of digital mediums, using an omni-channel support system that provides multiple channels for customer contact, that critically also connects these mediums together to create a unified, seamless experience. That way, customers can start a conversation on one channel, then easily move it to another one — phone, email, or live chat by example.
Looking at the design process - Through precise photorealistic 3D rendering designers can now create garments in their studios virtually that accurately replicate the final product. The digital twin. Designers, technical specialists, and pattern makers now use 3D software to create designs and, using pattern modification, true-motion fit and grading.
Apparel brands are embracing digital tools which make traditional workflow obsolete, as they deliver faster time to market, reduced returns and greater cost effectiveness.
As Lena Lim, Browzwear Chief Commercial Officer said “Now, more than ever, designers will be able to produce digital garments that look, drape, fit and move almost exactly like real physical garments. Using 3D garments shortens time to market and significantly reduces wasted resources including budget and materials for a better bottom line and a cleaner environment.”
Beyond the digital engagement of clients and customers and the use of 3D Software, the new entrepreneurial model has also been driven by extraordinary advances in digital manufacturing.
An example of this is the Digital Micro-Factory where a recent demonstration by Mimaki highlighted the huge changes that digital workflow in apparel manufacture has transformed the industry driving it ever closer to a low-stock low-inventory production business model.
In this model, which serves the growing trend to customisation, automated digital transport of images and instructions through workflow to manufacturing machinery creates the turn of speed needed to satisfy the demands of the omni-channel customer.
As Mark Sollman of Mimaki Europe B.V explained:
“Facilitating savings in a whole line of resources, from physical storage and production space to time and energy, micro-factories ultimately have the potential to significantly increase profitability for garment manufacturers, with the additional benefit of being easily scalable as production increases.”
As can be seen, It’s not just the customer facing fashion industry that’s adapting to the evolving digital agenda and the requirement for the seamless flow of information. For the print industry, an example of this is the EFI MarketDirect Customer Engagement Platform, which provides an integrated set of solutions for eCommerce, Marketing Campaigns, Variable Data Composition and Production Automation designed to power customer engagement and drive sales.As Lynn Smith, EFI’s chief marketing officer said: “EFI MarketDirect Fulfillment is a game changer. With full integration of our web-to-print and fulfilment services, we can manage our clients with one central solution, providing a more integrated experience for our customers and better automation for our production team.”
Digital technologies, take many forms, be that data collection, analysis, design software, CAD/CAM, digital printing applications or order fulfilment. There can be no doubt that together they provide a strong platform for growth across all marketplaces. The next decade will transform the sales and manufacturing landscape, disrupting established business models, many of whom will have to adapt to survive a new era of data driven on-demand production twinned with consumer gratification.
The word "toxic" carries weight. It conjures danger, harm, and things best avoided.
“Yet in the textile industry - Where between 3,000 and 10,000 chemicals move through the supply chain, a reflexive fear of the term is one of our biggest obstacles to progress.”
This article distils the key takeaways and what buyers, designers, and brands should be asking right now.
What Is the Digital Product Passport?
At its core, a Digital Product Passport is a digital record attached to a physical product - For a printed textile product, this means the DPP would capture data on the substrate, inks and dyes used, the printing process and technology, chemical compliance, environmental impact (including water and energy use), supply chain traceability, and end-of-life instructions.
The Market Gap that Changed Everything
Future Fashion was founded in 2019, timed deliberately to coincide with a pivotal moment in global textile technology: the commercial launch of the EFI Reggiani BOLT Single-Pass digital printing system.
The founders recognised that single-pass architecture had fundamentally changed what was industrially possible - and that Pakistan's domestic market had yet to catch up.
Print is no longer defined by the inefficiencies that once characterised it…as advances in production processes and technology have significantly improved its environmental performance.
Taran Rai, Corporate Sustainability Manager at Epson explains why?
The story of what happens when young designers access digital technology is still being written.
What once was a theoretical sustainability goal seems to have shifted into an active regulatory reality.
Is the Textile Market Finally Recovering?
After a difficult few years, there are genuine reasons for optimism. Duncan was candid about the challenges: "The market for textiles has been very difficult over the last three years. I'm not going to hide the truth there. But the tide is turning.“
A profound shift is currently reshaping the sector
Changing consumer expectations demand greater design diversity, faster turnaround times, and sustainable manufacturing practices.
To thrive, interior brands must adapt their supply chains, bringing production closer to the end consumer and moving away from bulk manufacturing.
Digital textile printing offers a definitive solution to these operational bottlenecks.
Digital transformation doesn't announce itself.
It accumulates - one innovation at a time - until an entire industry looks back and realises the ground has shifted beneath its feet. That's precisely where textiles stands today.
The conversations happening now about AI, automation, sustainability, and digital product passports are not theoretical. They are shaping decisions being made on factory floors and in boardrooms right now.
“By leveraging advanced digital textile printing, Marylene Madou has successfully merged traditional craftsmanship with cutting-edge technology. Her approach offers a blueprint for how independent designers can scale their brands globally while maintaining a minimal environmental footprint.”
From Helsinki's printing mill to Paris's Le Marais, discover how Marimekko is scaling a design-led brand with purpose, craft, and bold innovation.
But what makes Marimekko's story compelling is not just its aesthetic legacy?
The textile industry is undergoing a vital transformation. As the insights from Techtextil and Texprocess reveal, the path forward relies on a combination of sustainable hardware, intelligent chemistry, and seamless digital workflows.
From Zimmer's industrial-scale energy reductions and Stratasys's on-demand 3D embellishments, to Kornit's single-step technical printing and the unified digital ecosystems of NedGraphics and Optitex, the tools for change are here. To stay competitive, brands and manufacturers must adopt these innovations, moving away from fragmented, wasteful processes towards a truly connected, circular economy.
Friedmans stands as a testament to the power of combining traditional textile knowledge with forward-thinking innovation.
“Operating from their UK headquarters, Friedmans now serves a diverse array of sectors, including swimwear, dance, entertainment, sportswear, interior decor, prosthetics, and even pet apparel. With a strategic supply chain that reliably serves clients worldwide”
The apparel decoration industry is decisively moving away from isolated, analogue production tools toward connected digital manufacturing environments.
"Kornit’s unwavering commitment to transformative technology continues to disrupt the status quo. For business leaders and innovators ready to capture the future of apparel manufacturing, the path forward is clear”
The Urgent Need for Sustainability at Scale
The transformation at Coats provides a vital blueprint for the wider textile and apparel sector. True sustainability cannot be achieved in silos. As Dearing emphasised:
“Cross-industry collaboration is the engine of meaningful change. Brands, machinery suppliers, chemical providers, and fibre producers must act as an interconnected ecosystem”
Today’s customers demand superior product quality, real-time data visibility, and lightning-fast turnaround times.
For large-scale garment decorators, managing these expectations while balancing seasonal demand fluctuations - such as the massive surges seen during Black Friday - presents a monumental challenge.
"Relying on transactional vendor relationships and outdated legacy equipment is no longer sufficient to secure long-term stability and growth.”
Printing method is never a secondary detail. It shapes the entire life cycle of a product, from concept to customer. In today’s fashion industry, where margins are tighter and speed matters more than ever, technical knowledge has become a competitive advantage.
“The future of textile design belongs to professionals who can combine creativity with execution, aesthetics with practicality, and vision with production reality”.
Are we witnessing the reinvention of Merch driven by adaptive, digital technologies?
The commercial opportunity presented by printed, personalised merchandise is already a lucrative revenue stream; it is the core driver of growth in a multi-billion-pound industry. And the mandate for print businesses is clear: automate, adapt, and offer undeniable added value, or choose to gradually lose market share.
Powderless DTF is an important area of innovation. It deserves research, investment, and thoughtful development.
“But at its current stage, it often feels like the industry is attempting to commercialize the concept ahead of the underlying chemistry and system readiness”.
All Apparel Manufacturers face an Urgent Mandate: “Automate or be Left Behind”.
Industry leaders like Super Nova Sports and Ryozo International were struggling with severe pre-press bottlenecks and unsustainable fabric waste. By integrating AI Sublimation Software into their workflows, these forward-thinking businesses eliminated manual variable data entry, boosted fabric efficiency to over 80%, and reduced delivery times by more than half, establishing a highly profitable, agile, and environmentally responsible production model.
The Future of Manufacturing belongs to those who Embrace Connected Digital Ecosystems
“Whether you produce garments, car interiors, or home furnishings, the transition from creative concept to production-ready product often remains fragmented. Design teams work tirelessly to develop compelling materials, yet technical teams struggle to interpret these visions without losing data along the way.”
WILMINGTON, Del., August 2026 – – DuPont has announced that its Artistri® Digital Printing Solutions are driving the next era of industrial direct-to-film (DTF) printing, moving beyond ink innovation to tackle the process challenges that now define productivity at scale.
Porthmadog, Wales – August 2026 – Vivid Laminating Technologies Ltd has completed the installation of its Razar print finishing system at Snowdonia Design & Print, marking the first Razar installation outside of England.
The milestone represents a significant step in the growing adoption of advanced, versatile finishing technology across the UK print sector.
Described as the "swiss army knife of print finishing", the Razar system brings a suite of high-precision capabilities to the Porthmadog-based printer
Sheffield, UK – Perfect Colours has been appointed the official UK distributor for Platinum Technologies International, the manufacturer formerly known as Liyu Technologies.
Announced in May at FESPA 2026, the partnership gives UK print businesses direct access to Platinum's full range of industrial large-format systems, backed by Perfect Colours' nationwide sales, installation, training, and engineering support.
The agreement covers Platinum Technologies' expanding portfolio of large-format printing equipment across the UK market, marking one of the most significant developments in Perfect Colours' recent history..
Wednesday, August 26, 2026 - Richmond, VA: Drytac, the leading international manufacturer of self-adhesive materials for the large-format print and signage markets, is delighted to announce its plans for PRINTING United Expo 2026.
As Drytac continues its 50th anniversary celebrations, visitors will have the opportunity to experience new products, award-winning solutions and live applications across the show floor, highlighting five decades of expertise in adhesive science and coated media
Wakayama, Japan – August 2026 – SHIMA SEIKI MFG., LTD., a leading provider of digital textile solutions, will exhibit at Première Vision Paris, held from 1st to 3rd September 2026 at Paris Nord Villepinte in France.
The company will present its latest innovations in the event's "Smart Creation" area, a space dedicated to technologies that unite sustainability and innovation.
At the heart of SHIMA SEIKI's exhibit is its approach to Digital Product Creation (DPC), a workflow designed to optimise product development while reducing environmental impact.
Emmerich am Rhein, Nordrhein-Westfalen – August 2026 – Brother Industrial EMEA has announced the launch of a new white ink formula for its entire GTX series of textile printers.
Developed in response to evolving EU requirements, the new formulation meets the latest environmental and chemical standards while preserving the print quality and performance the brand is known for.
The new white ink reflects Brother's ongoing commitment to more sustainable textile production.
Clay Cross – Derbyshire – August 2026 – Resolute DTF has announced that free waste ink disposal is available to every printer customer as a core component of its service package.
The offering is designed to remove the administrative, legal, and financial burden of hazardous waste compliance from print shops across the UK, regardless of the machine model they operate or the volume they produce.
Danver Ma – August 2026 – Inkcups, a leading innovator in inkjet printing technology, has announced its participation in PRINTING United 2026, where it will showcase the Helix High Throw cylindrical UV printer.
The award-winning machine will be live on the show floor, printing on stemless wine tumblers and bowls throughout the event.
Attendees will have the opportunity to see the Helix High Throw in action across a wide range of applications, including handled drinkware, wide-diameter pieces such as mini kegs, plant pots, and more.
Coalville – Leicestershire – August 2026 – Innotech, one of the UK's leading independent media suppliers, has announced a new strategic partnership with China Print Supplies UK Ltd.
The collaboration will see China Print Supplies UK Ltd showcase a curated selection of Innotech materials at The Print Show, with an exclusive promotional offer available to attendees.
Shawnee, KS – August , 2026 – Nazdar Ink Technologies today announced the appointment of Edward (Ed) Baiden as President and Chief Executive Officer, effective 8th September 2026.
The appointment marks a significant milestone for Nazdar as the company builds on its century-long legacy and charts a course for its next chapter of growth and innovation across the global printing industry.
From September 23 – 25, at PRINTING United 2026 (Las Vegas Convention Center), Kongsberg and MultiCam will showcase how connected production workflows enhance precision, productivity, and scalability across print, display, packaging and signage applications.
Bacup – Lancashire-August 2026 – Super Wide-Digital, a family-run trade digital print company based in the North West of England, has confirmed its participation in The Print Show 2026.
The company will exhibit at stand P440, positioned at the heart of Hall 1 at the NEC, marking a significant step in its ongoing commitment to connecting with trade and creative professionals across the industry
London, UK – 20 August 2026 – AVA CAD/CAM, a leading provider of design software and solutions for the textile and fashion industry, has announced its highly anticipated Top 10 to Watch 2026 list, recognising ten outstanding graduating textile designers from universities across the United Kingdom.
The announcement follows AVA's attendance at New Designers, the annual exhibition showcasing the UK's most promising creative graduates
Roland DG South Africa has announced it will launch the new TrueVis VG4-540 and VG4-640 eco-solvent print and cut devices at the FESPA Africa and Sign Africa Expo.
The event is taking place from 8-10 September 2026, Tuesday, Wednesday and Thursday, at Gallagher Convention Centre.
Altrincham – Cheshire – August 2926 – Friedmans Ltd, a UK-based textile manufacturer and digital printing specialist, has announced the expansion of its wholesale stretch fabric and digital printing services, offering designers, brands, and businesses an accessible route to fully customised fabric solutions with low minimum order quantities and fast turnaround times.
Frankfurt, Germany – August 2026 – Heimtextil, one of the world's leading trade fairs for home and contract textiles, has announced its return to Messe Frankfurt GmbH from 12 to 15 January 2027.
The event will once again transform its iconic home base into a showcase of the finest in woven, stitched, and draped textiles, reaffirming its position as the definitive gathering point for the global textile industry.
Rooted in the philosophy that everything starts at home, Heimtextil's return to Messe Frankfurt is a celebration of origins — both for the fair itself and for the broader world of interior textiles.
Derby – Derbyshire – UK – August 2026 – Vivid Laminating Technologies Ltd is pleased to announce that EBI Creative Print (Easibind International Ltd) has acquired not one, but two Veloblade Nexus cutting systems, reinforcing its position as one of the UK's most comprehensively equipped print facilities.
The purchase was made in partnership with Soyang Europe.
Goyang-si, South Korea – August 2026 – BARBIERI electronics, a leading innovator in colour measurement solutions, is set to exhibit at K-Print Korea, where the company will demonstrate its flagship Spectro LFP qb spectrophotometer at Booth L502.
Cape Town – South Africa – August 2026 – NUtec Digital Ink has announced that its Quartz Q50-HYB UV-curable hybrid ink has been awarded GREENGUARD Gold Certification and is now listed in the UL Spot database.
The certification marks a significant milestone in the company's ongoing commitment to developing high-performance ink solutions that meet the highest standards for environmental responsibility.
Tirana, Albania – August 2026 – Kridia ArtPrinting Solutions, an Albanian print and interior décor specialist, has announced its adoption of Roland DG's Dimense textured printing technology, positioning the company as the only provider of locally produced, custom embossed wallpaper in Albania.
By integrating the Dimense DA-640, the Dimense Module, and Roland DG Connect Designer into its production workflow, Kridia has significantly improved design efficiency, creative output, and turnaround times across its interior décor projects.
Echbolsheim – France – August 2026 – Caldera has announced that its Direct-to-Film software now supports the Brother DTRX100, one of the most advanced integrated direct-to-film (DTF) production systems available on the market today.
The development extends Caldera's growing portfolio of compatible DTF devices, offering print professionals greater flexibility in their choice of production hardware.
The Brother DTRX100 is a 32-inch roll-to-roll DTF printer engineered for high-volume, continuous production environments.
Rock Hill - SC – August 17, 2026 – SDL Atlas, a global leader in textile testing instruments, has announced the launch of the Vortex Elite, the most advanced instrument in its trusted Vortex series of AATCC Monograph wash testing equipment.
Building on the proven performance of the Vortex M6 and Vortex Plus, the Vortex Elite delivers high-precision, automatic dispensing of multiple liquid components, setting a new benchmark for accuracy, repeatability, and efficiency in textile wash testing.
Birmingham, UK – August 2026 – Epson has announced its participation in The Print Show and The Sign Show 2026, taking place from 29 September to 1 October at the NEC Birmingham.
Visitors to the Epson stand will have the opportunity to explore the company's latest professional printing technologies through live demonstrations, gaining direct insight into how UV, Direct-to-Film (DTF), dye-sublimation and signage solutions can unlock new revenue streams and support business growth.
Raleigh – NC – Aigust 2026 - North Carolina State University has been chosen to lead a 10-year Department of War initiative aimed at modernizing textile manufacturing in the United States to support the defense industry.
The FutureTEX award – which includes $36 million in its first year and has a ceiling of $480 million over a decade – brings together industry, government, university and nonprofit partners to advance manufacturing technologies of textiles for military and domestic applications.
London, UK – August 2026 – UK-based sign and graphics specialist Signs Express has successfully delivered a striking retail installation for the England World Cup Fanatics Shop Experience on London's iconic Carnaby Street, using a range of printable media and laminates from global adhesive media manufacturer Drytac.
Reken – Germany – August 2026 – FabricVision GmbH, a textile and fabric solutions company, has announced a significant operational milestone, marking nearly one year of intensive infrastructure development with the installation of a sign outside its warehouse facility.
While the sign itself may appear modest, it represents the culmination of a year defined by substantial investment and operational transformation
Mexico City, Mexico – August 2026 – HP Graphic Arts has announced its participation in FESPA Mexico 2026, taking place from 10–12 September at Centro Banamex, Mexico City.
The HP Large Format team will be on-site to present its latest advancements in HP Latex and HP DesignJet technologies, offering print professionals a firsthand look at the future of large format printing.
FESPA Mexico is one of Latin America's foremost events for the print and visual communications industry, drawing together professionals, partners, and businesses seeking to stay ahead of an increasingly competitive market
Bracknel – Berkshire - August 2026 – UFABRIK, a leader in high-performance textile solutions, today highlights one of its latest innovation: the UFabrik Opaque Textile ECO.
Engineered for retail, events, exhibitions, banners, and soft signage applications, this groundbreaking blockout textile sets a new standard for sustainable, high-quality print media.
The UFabrik Opaque Textile ECO has been developed to deliver ultimate colour reproduction with both UV and Latex inks.
SOUTH NORMANTON, UK – August 2026 – Sun Chemical, a leading producer of printing inks, coatings, and supplies, has announced its participation in the 27th International Advertising Industry and Digital Printing Technologies Exhibition, SIGN İstanbul.
The company will exhibit at Hall 5, Booth 5C09, where it will present its latest innovations across textile printing, graphics, and packaging solutions to industry professionals from across the region.
Soyang Europe has strengthened its hardware team with the appointments of Andy Webb as Commercial Director and Ian Windebank as Wide-Format Print Specialist.
Both join Soyang with immediate effect, bringing decades of combined experience across print technology, hardware sales, customer support and the wider print industry.