SUSTAINABLE MANUFACTURING DRIVES THE AGENDA AT THE DIGITAL TEXTILE PRINTING CONFERENCE 3.0
SUSTAINABLE MANUFACTURING DRIVES THE AGENDA AT THE DIGITAL TEXTILE PRINTING CONFERENCE 3.0
Review: SGIA | AATCC Digital Textile Conference, Raleigh, North Carolina. 5th-6th Dec 2018 - Debbie McKeegan | FESPA | Textile Ambassador
The landscape of Digital printing is moving at an incredible pace. Driven primarily by the industries need for sustainable manufacturing across all market sectors. Digital technologies and Industry 4.0 practice offer the industry the roadmap for efficient manufacturing methods and our industry must adapt. Staying ahead of new developments as technologies emerge is critical for businesses large and small, worldwide.
The SGIA | AATCC Digital Textile Printing conference, which is now in its 3rd year, provides a forum for conversation, and was held in Raleigh, North Carolina on the 5th-6th of December 2018. Gathering Industry experts and practitioners together in one location for inspiring conversation….
The conference offers an insight into current and future technologies for manufacturers, and an explanation of current working practice and the changes needed, as we move towards automation and the consolidation of the supply chain.
Providing an insightful, inside track to technology and access to industry experts from both manufacturing and technology companies, the agenda provides an engaging, open forum and offers valuable use of our precious time.
Without question the most topical discussion was Sustainability, which was a consistent trend throughout many of the presentations.
Talks from industry experts, manufacturers and software providers about how we manufacture our products regardless of industry sector sustainably, offered the audience an in depth, real time view into the opportunities and challenges that lie ahead.
Customization has become the industries new normal and in order to manufacture efficiently we all need to adopt new working practices at every stage of a products lifecycle. Starting at the very beginning. We need to make products on demand, and in doing so we will become more sustainable. But what tools do you need?..
Software, and PLM programmes offer a number of solutions and there can be no doubt that the supply chain has to become automated to be able to offer flexible, just in time manufacturing to Retailers and Print Buyers….
Manufacturing equipment too, must be digitized wherever possible. Choosing the right technology for your application is critical and the conference offered a number of informative presentations from some of the worlds leading digital print technology companies.
Alongside a number of presentations from Industry practitioners, who are utilizing digital solutions at the front line of manufacturing in order to rationalize their businesses and produce sustainably.
Re-shoring was also a hot topic, as many large Retailers look to speed up their supply chain to offer localized, efficient, and importantly cost effective production.
However, it was also apparent that there are challenges ahead, and the manufacturing industry needs to invest in training. The Micro-Factory offers a sustainable solution for print on demand however, in the USA as in the West, practical resources for sewing and processing are few and far between. Companies must train from within to re-build the technical, practical skills of manufacturing.
The next decade will be an exciting chapter of Innovation for the Textile Industry, as it flexes and transforms to meet the demands of the Millennial consumer.
As our supply chain management moves online all software, suppliers, machinery, manufacturers and consumables must talk the same digital language if they are to be part of a seamless manufacturing ethos.
It’s an age of collaboration and reform and one that I’m sure will deliver incredible opportunities for our Industry in the years ahead….
Words of Industry Wisdom:
“Sixty-two percent of millennials prefer to buy sustainable products” Debbie McKeegan, Texintel
“The Future requires an end to end solution” J Flint Davis, WeaveUp
“Our industry focusses on the value of items Sold, to be sustainable we must define the hidden value of what we waste” Duncan Ross, AVA CAD CAM
“Ink-jet printing is expected to replace srceen printing as the main method of production by 2021” Ming Wang, North Carolina State University
“Higher resolution and smaller drops expand gamut and improve colour consistency” Mike Raymond, Xaar
”Ink Fastness is more important that gamut and brilliancy” Roland Zimmer, Zimmer Austria
“The Sustainable solution - Purchase Activated Production” Sharon Donovich, Kornit Digital
Colour Is Too Important to Leave to Chance
Print will always be the part of the garment people see first.
But the sum of all parts — the fabric, the trims, the fasteners, the finish — is what determines whether a design actually delivers on its promise. Brands that continue to treat colour as a single creative decision, rather than a coordinated technical discipline spanning their entire supply chain, will keep paying for it in re-dips, delays, and disappointed design teams.
A Century of Textiles, and an Ever-changing World
Few companies can trace their roots back more than a century and still count themselves among their industry's innovators. Texia, headquartered in Monistrol de Montserrat, Spain, is one of them.
But the story of Texia is not simply one of longevity.
It is a story of continual reinvention. As the textile industry has grown more global and competitive, Texia has repeatedly reshaped its business, investing in technology, developing its own brands, and placing sustainability at the centre of its mission. In doing so, it offers a compelling example of how a heritage manufacturer can lead rather than follow through a period of profound industry change. Image Credit: Texia
What are we craving Ultimately?
The instinct to slow down while simultaneously optimising every measurable aspect of life isn't a passing curiosity. It's a structural response to a world that feels increasingly unstable, and it's reshaping what people expect from their homes, hotels, workplaces and healthcare environments alike.
For the design and manufacturing sectors, this means rethinking both product and process.
The Structual Shift is Real and its Already Here
Volumes are moving east, where digital production is accelerating rapidly. Consumer behaviour has shifted.
Demand is now driven by personalisation, shorter buying cycles, and an expectation of near-instant responsiveness. Regulatory pressure is intensifying, with supply chain transparency now a legal and commercial fact in many markets. And margins? They are under sustained, structural pressure.
This is not a temporary disruption. It is a fundamental reordering of how textile manufacturing must operate.
The Challenge: Standing Firm as the Industry Shifts
The wallpaper landscape has changed dramatically. Digital printing has lowered the barrier to entry, spawning countless direct-to-consumer brands and pushing much of the market towards faster, cheaper production.
At the same time, manufacturing in the UK has grown steadily harder - rising minimum wage, national insurance, energy and substrate costs all bear down on margins. Surface Print have embraced all of these challenges - and stand resolutely prepared for the future.
From Helsinki's printing mill to Paris's Le Marais, discover how Marimekko is scaling a design-led brand with purpose, craft, and bold innovation.
But what makes Marimekko's story compelling is not just its aesthetic legacy?
The word "toxic" carries weight. It conjures danger, harm, and things best avoided.
“Yet in the textile industry - Where between 3,000 and 10,000 chemicals move through the supply chain, a reflexive fear of the term is one of our biggest obstacles to progress.”
This article distils the key takeaways and what buyers, designers, and brands should be asking right now.
What Is the Digital Product Passport?
At its core, a Digital Product Passport is a digital record attached to a physical product - For a printed textile product, this means the DPP would capture data on the substrate, inks and dyes used, the printing process and technology, chemical compliance, environmental impact (including water and energy use), supply chain traceability, and end-of-life instructions.
The Market Gap that Changed Everything
Future Fashion was founded in 2019, timed deliberately to coincide with a pivotal moment in global textile technology: the commercial launch of the EFI Reggiani BOLT Single-Pass digital printing system.
The founders recognised that single-pass architecture had fundamentally changed what was industrially possible - and that Pakistan's domestic market had yet to catch up.
Print is no longer defined by the inefficiencies that once characterised it…as advances in production processes and technology have significantly improved its environmental performance.
Taran Rai, Corporate Sustainability Manager at Epson explains why?
The story of what happens when young designers access digital technology is still being written.
What once was a theoretical sustainability goal seems to have shifted into an active regulatory reality.
Is the Textile Market Finally Recovering?
After a difficult few years, there are genuine reasons for optimism. Duncan was candid about the challenges: "The market for textiles has been very difficult over the last three years. I'm not going to hide the truth there. But the tide is turning.“
A profound shift is currently reshaping the sector
Changing consumer expectations demand greater design diversity, faster turnaround times, and sustainable manufacturing practices.
To thrive, interior brands must adapt their supply chains, bringing production closer to the end consumer and moving away from bulk manufacturing.
Digital textile printing offers a definitive solution to these operational bottlenecks.
Digital transformation doesn't announce itself.
It accumulates - one innovation at a time - until an entire industry looks back and realises the ground has shifted beneath its feet. That's precisely where textiles stands today.
The conversations happening now about AI, automation, sustainability, and digital product passports are not theoretical. They are shaping decisions being made on factory floors and in boardrooms right now.
“By leveraging advanced digital textile printing, Marylene Madou has successfully merged traditional craftsmanship with cutting-edge technology. Her approach offers a blueprint for how independent designers can scale their brands globally while maintaining a minimal environmental footprint.”
The textile industry is undergoing a vital transformation. As the insights from Techtextil and Texprocess reveal, the path forward relies on a combination of sustainable hardware, intelligent chemistry, and seamless digital workflows.
From Zimmer's industrial-scale energy reductions and Stratasys's on-demand 3D embellishments, to Kornit's single-step technical printing and the unified digital ecosystems of NedGraphics and Optitex, the tools for change are here. To stay competitive, brands and manufacturers must adopt these innovations, moving away from fragmented, wasteful processes towards a truly connected, circular economy.
Friedmans stands as a testament to the power of combining traditional textile knowledge with forward-thinking innovation.
“Operating from their UK headquarters, Friedmans now serves a diverse array of sectors, including swimwear, dance, entertainment, sportswear, interior decor, prosthetics, and even pet apparel. With a strategic supply chain that reliably serves clients worldwide”
The apparel decoration industry is decisively moving away from isolated, analogue production tools toward connected digital manufacturing environments.
"Kornit’s unwavering commitment to transformative technology continues to disrupt the status quo. For business leaders and innovators ready to capture the future of apparel manufacturing, the path forward is clear”
The Urgent Need for Sustainability at Scale
The transformation at Coats provides a vital blueprint for the wider textile and apparel sector. True sustainability cannot be achieved in silos. As Dearing emphasised:
“Cross-industry collaboration is the engine of meaningful change. Brands, machinery suppliers, chemical providers, and fibre producers must act as an interconnected ecosystem”
Today’s customers demand superior product quality, real-time data visibility, and lightning-fast turnaround times.
For large-scale garment decorators, managing these expectations while balancing seasonal demand fluctuations - such as the massive surges seen during Black Friday - presents a monumental challenge.
"Relying on transactional vendor relationships and outdated legacy equipment is no longer sufficient to secure long-term stability and growth.”
Printing method is never a secondary detail. It shapes the entire life cycle of a product, from concept to customer. In today’s fashion industry, where margins are tighter and speed matters more than ever, technical knowledge has become a competitive advantage.
“The future of textile design belongs to professionals who can combine creativity with execution, aesthetics with practicality, and vision with production reality”.
In this podcast episode, James Watson, Managing Director of Surface Print, discussed the evolution of his fourth-generation family business in Lancashire.
Surface Print combines traditional craftsmanship with digital innovation- investing £2 million in a hybrid rotary screen Gravure machine and £600,000 in new HP digital printers.
The company achieved ISO 14001 accreditation, introduced solar panels, and plans to install a new boiler and water recirculation system. Watson emphasised the importance of balancing traditional techniques with modern technologies to maintain quality and sustainability. The company also leverages AI for efficiency and marketing, while maintaining a family-oriented work culture.
Listen to learn more >>
From Dongles to Digital: Future‑Proof Licensing for Global Creative Teams
Host Debbie McKeegan talks with NedGraphics President Frank Maeder and 10Duke CEO Neil Fenton about the shift from hardware dongles to secure, user‑centric cloud licensing.
They discuss how this transition reduces friction for designers, supports hybrid and global workflows, strengthens security and resilience, and even contributes to sustainability by eliminating physical keys and their shipping footprint.
If you’re in fashion, design, CAD/CAM, or any creative production environment and want to future‑proof your software delivery, this discussion is packed with insight and real‑world examples.
Listen to learn more >>
In this insightful interview, Dave Conner, Director of Product Marketing at Stahls and Fulfill Engine, shares his journey into the textile industry.
The commercial opportunity presented by printed, personalised merchandise is already a lucrative revenue stream; it is the core driver of growth in a multi-billion-pound industry. And the mandate for print businesses is clear: automate, adapt, and offer undeniable added value, or choose to gradually lose market share.
This is not merely a shift in consumer demand; it is the fundamental evolution of the printed surface. By leveraging adaptive manufacturing, 3D added value, and sustainable surface effects, digital printers can secure their future by offering unique print applications across apparel, interior décor, accessories, and bespoke objects.
Discover how automation, materials, and community collaboration are shaping the future of on-demand garment decoration and fulfilment.
Listen to learn more >>
In this podcast episode, Ulrich Scherbel, CEO of AMSilk, discusses the innovative production of bioengineered spider silk protein and its applications in the textile industry, going far beyond fibre and with the power to radically transform inks and chemistry.
He explains the challenges of scaling up production, the importance of sustainability, and how AMSilk's technology can significantly reduce carbon emissions. The conversation also touches on the role of AI in protein bioengineering and the future vision for transforming the textile supply chain through collaboration and innovation.
Listen to learn more >>
In this insightful interview, Jon Bailey, COO of Precision Proco, shares his journey into the print industry, leadership philosophy, and how embracing change and innovation has shaped his success.
Discover practical lessons on building a resilient business, nurturing talent, and leveraging AI for future growth.
Listen to learn more >>
In this conversation, Meike Nieuwenhuis shares her multifaceted approach to fashion design, emphasising the importance of collaboration, upcycling, and engaging with cultural heritage.
She discusses her experiences with digital printing and the Epson Innovation day at the NautaSign micro-factory, highlighting the need for sustainable practices in the fashion industry.
Listen to learn more >>
In this episode, MeiLin Wan, founder of GenuTrace, discusses the critical importance of traceability in the textile industry, particularly in light of increasing regulations and consumer expectations. With nearly a billion pounds of materials tracked under her leadership, MeiLin emphasises the shift from marketing claims to scientifically substantiated proof of sustainability. She highlights the need for both physical and digital verification methods, such as DNA testing and isotope analysis, to ensure that products are ethically sourced and compliant with regulations like the UFLPA. The conversation also touches on the evolving relationships between manufacturers and retailers, the challenges of integrating new technologies, and the necessity of transparency throughout the supply chain.
Listen to learn more >>
In this podcast, we explore the innovative world of sustainable inks with Punch Perrasin, founder of GrowInk and a 2025 graduate of Central St.Martins, London.
The conversation delves into the environmental challenges posed by traditional inks and how GrowInk’s research is redefining the printing industry with biodegradable inks derived from natural sources. Punch shares his journey from studying Material Fusion at Central Saint Martins to developing inks that not only provide colour but also contribute to environmental sustainability.
The discussion highlights the importance of collaboration between science and design, the challenges faced in research, and the potential for a shift in consumer perception towards temporary inks. Ultimately, the podcast emphasises the need for a more sustainable approach to printing and the role of the next generation in driving this change.
Listen to learn more >>
In this podcast episode, Carry Somers discusses her book, 'The Nature of Fashion,' which explores the deep connections between fashion, nature, and sustainability. She emphasises the importance of understanding fashion's botanical past to envision a more sustainable future. The conversation delves into the impact of natural fibres, the exploitation within the fashion industry, and the lessons we can learn from history. Carry shares inspiring stories of individuals working to revive traditional textile practices and highlights the need for a balance between modern innovation and ancient wisdom. Ultimately, she calls for a shift in perspective, urging listeners to see the deeper connections behind the materials we use in fashion.
Listen to learn more >>
In this podcast, Debbie McKeegan interviews Frank Maeder, president of NedGraphics and Optitex to discuss the latest 2026 software release and its significance in the textile design industry.
They explore the importance of software updates, the integration of AI in design tools, and the introduction of new features like AI-assisted tagging and colourway generation.
The conversation also delves into realism and simulation in textile design, highlighting the launch of the OPTINED Academy for training users on these advanced tools. Overall, the episode emphasises the need for continuous adaptation and learning in a rapidly evolving industry.
Listen to learn more >>