“From A Rock To A Rocket Ship” ─ Graniteville Specialty Fabrics Takes Huge Leap With Digital Finishing From Baldwin Technology
Image By Courtesy of BALDWIN TECHNOLOGY
ST. LOUIS, Missouri USA — April 16, 2024 — Graniteville Specialty Fabrics has set new standards by challenging the traditional pad finishing process. With Baldwin Technology’s cost-efficient and highly sustainable spray finishing technology, Graniteville Specialty Fabrics has been able to increase production efficiency, and minimize chemical and water waste.
Based in Graniteville, South Carolina, Graniteville Specialty Fabrics produces coatings and coated fabrics that are resistant to water, fire, UV and weather for the military, marine and tent markets. The installation of Baldwin’s TexCoat™ G4 is part of a major facility upgrade to maximize production efficiency and capacity in the durable water-repellent finishing and coating line to meet growing customer demand for advanced engineered products.
With extensive sustainability benefits, unprecedented tracking and process control, and Industry 4.0 integration, the TexCoat™ G4 consistently provides high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. This system utilizes non-contact precision-spray technology, ensuring precise finishing coverage with the exact amount of chemistry for reaching the optimal performance of the fabric. Changeovers (pad bath emptying, cleaning and refilling) are significantly reduced, resulting in substantial chemical conservation and increased productivity.
“We were pleased to be a key partner in Graniteville Specialty Fabrics’ modernization project,” said Rick Stanford, Baldwin’s Vice President of Global Business Development, Textiles. “The team reached out to us, and it was clear that the TexCoat™ G4 was the right tool to help them minimize waste and increase productivity.”
Doug Johnson, Graniteville Specialty Fabrics’ Executive Vice President of Development and Technical Services, said the company needed to increase its productivity and sustainability, without sacrificing fabric quality and performance.
“Anytime you change from a traditional process like padding, it is human nature to be a little skeptical,” said Johnson. “Baldwin organized production-scale trials for us at a nearby TexCoat™-equipped factory. We took the finished fabric and scrutinized the look and feel, and performed a battery of tests in our lab to American Association of Textile Chemists and Colorists spray-rating and hydrostatic-head standards. The results were impressive. Moreover, when we commissioned our TexCoat™, we duplicated and exceeded the fabric performance realized during the trials.”
“[TexCoat™] allows us to have full control over where we spray the chemicals, and allows us to save money in the process” states James McKenzie, Graniteville Maintenance and Facilities Manager. “With the machine in production, it is a rocketship compared to a rock.”
About Baldwin Technology Company Inc.
Baldwin Technology Company Inc. is a leading global manufacturer and supplier of innovative process-automation equipment, parts, service and consumables for the printing, packaging, textile, plastic film extrusion and corrugated industries.
As a total solutions provider, Baldwin offers our customers a broad range of market-leading technologies, with a focus on improving the economic and environmental efficiency of production processes.
Through a global footprint of 21 company-owned locations and an extensive network of partners, our customers are supported globally, regionally and locally by dedicated sales and service team members who add value by forming long-term relationships.
About BW Converting Solutions
BW Converting Solutions is a strategic alliance of resources and services that bring together six Barry-Wehmiller companies — Paper Converting Machine Company (PCMC), Baldwin Technology Co., Winkler + Dünnebier (W+D), STAX Technologies, Hudson-Sharp, and Northern Engraving and Machine.
These industry leaders offer trusted brands and innovative technologies in the design, manufacture, and service of high-performance converting and packaging machinery for the tissue, nonwovens, hygiene, bag-converting, mailing, and printing industries.
