Route 1 Print Scales Large-Format Finishing With PLASTgrommet Automation
February 2026 – Route 1 Print, the UK's largest trade printer, has significantly enhanced its large-format production capacity by implementing an integrated finishing automation solution from PLASTGrommet.
The investment addresses a critical bottleneck in the production workflow and brings previously outsourced finishing operations in-house, enabling the company to meet growing demand for outdoor banners and signage while maintaining quality and turnaround standards.
Operating from a 300,000 square foot facility with over 350 staff, Route 1 Print dispatches more than 10,000 jobs weekly to print resellers across the country.
Large-format print accounts for approximately 15-20% of total output, translating to 1,500-2,000 jobs each week spanning posters, signage, roller banners, outdoor banners and exhibition stands.
Sustained growth in outdoor large-format applications, particularly among smaller businesses seeking cost-effective display solutions, prompted the company to reassess its finishing capabilities.
The phased implementation began in September 2024 with the Evolve Air Welder and two eyelet presses for clear eyelets, followed by the Finishing Station in May 2025.
The most recent addition, installed in November 2025, was the Hybrid TexWiz integrated banner finishing platform, which consolidates automated cutting, eyeletting, banner welding and fabric sewing within a single system.
The clear eyelet technology offers both operational and sustainability advantages, allowing banners printed on PP and PE materials to remain within the same waste stream while delivering a premium, rust-free finish.
Installation and training were delivered by PLASTGrommet's UK distributor Atech, with operators fully competent on the TexWiz system within days.
The automation investment has positioned Route 1 Print to nearly triple its large-format finishing capacity, supporting both current production volumes and future growth in the sector.
About Route 1 Print
Route 1 Print is the UK's largest trade printer, operating exclusively with print resellers as an extension of their businesses.
From its 300,000 square foot facility, the company employs more than 350 staff and dispatches over 10,000 jobs weekly across digital, litho and large-format print.
Route 1 Print is part of Bluetree Group.
About PLASTgrommet
PLASTGrommet is a Spanish manufacturer specializing in innovative, sustainable, and automated finishing equipment for the digital printing and signage industry.
Known for inventing high-quality, recyclable clear plastic eyelets, they offer a full range of products including manual to automatic grommeting machines, welding machines, banner finishing stations, and vinyl application tools.
PLASTGrommet – Plastic Tech Developments is a european leading manufacturer of recyclable plastic eyelets (grommets) and machines to set them, specially designed for markets as digital printing or deco curtains.
PLASTGrommet develops the complete product range and works with different companies in Europe, North America and Australia.
