Consort Group Achieves High Production & Screen-Print Quality On Sunbrella® Fabrics With Agfa’s Jeti Tauro

Image Courtesy of Agfa

Consort Display Group of Michigan provides customers with access to cost-efficient, durable display solutions specializing in designs for harsh weather conditions.

Founded in 1983 by architect Roger Lepley as Kalamazoo Banner Works, Inc. (KBW), the company was the first to offer innovative street banner mounting hardware created to dissipate wind force. KBW/Consort installed hardwearing banners for museums located outside the windy city of Chicago, and the rest, as they say, is history.

For more than three decades, Consort Display has built a reputation for pioneering dependable products and has become a trusted source for outdoor banners and displays, stands, retail furniture, pennant flags, light pole banners, and wall-mounted signs.

Its extensive product line, manufactured in Southwest Michigan, features brand names such as BannerFlex, Dori Pole, Podia, Abstracta, and DisplayOne, industry names that define quality and reliability.

To grow to the next business level, Consort Display president Roger Lepley recognized the need to automate the production of graphics being screen printed on Sunbrella® fabrics.

The durability and color saturation of Sunbrella graphics was gathering a large following and challenging the business to keep up with demand.

Sunbrella and Agfa’s Jeti Tauro: Perfect together

Tests of inkjet printers took him to Atlanta, Chicago, and Toronto, Canada.

Lepley’s research led him to the Agfa’s Jeti Tauro H2500 LED, a robust hybrid UV inkjet system featuring speeds up 275 m2/h (2,960 ft2/hr) and prints up to 2.54 m (100”) wide.

The robust performance characteristics of Sunbrella fabrics defeated many wide-format printers except the Jeti Tauro H2500 LED.

“The only solution that could do what we wanted with the media we use was the Jeti Tauro from Agfa. It is incredibly fast and has helped us automate productivity with graphics that are rich and vibrant on challenging weather-resistant substrates,” states Lepley.

Instead of a screen-printing technique using mesh to transfer ink onto the Sunbrella fabric one color at a time, Consort Display has the advantage of using the Jeti Tauro inkjet printer with six colors plus white to achieve fast throughput of graphics in one run.

Agfa UV LED inks cure fast and perform well on a variety of rigid and roll media, including Sunbrella fabrics.

Customers’ brand colors required additional screens, adding to the complexity and turn-around time.

The wide color gamut of the Jeti Tauro H2500 LED, and the high-pigmented UV inks easily produce custom colors and text quality as small as 4-point type.

The Jeti Tauro from Agfa is incredibly fast and has helped us automate productivity with graphics that are rich and vibrant on challenging weather-resistant substrates

Inks That Are Amazing On Fabrics, Roll Or Board Media

“Sunbrella media requires proficient white ink application. The density and intensity of the Jeti Tauro H2500 LED inks set it apart,” notes Lepley. “The Tauro handles white ink printing with ease. Layering color on top of the white ink makes the graphics pop, and we’re able to achieve close to traditional screen print quality, but now surpass that with smooth gradients and four-color process printing. The inks are amazing on fabrics, roll or board media, and stand above other manufacturers.”

Extremely Vivid Color

Agfa’s UV inkjet inks offer a higher pigmentation than other inks and contain more color particles per droplet.

This unique formulation, combined with innovative dispersion capability, or ‘thin ink layer’ technology, requires less ink to obtain an extremely vivid print.

Print service providers use less ink per square foot, saving on consumables while reaching a wide color gamut.